Industrial Microwave Units
From the laboratory to industrial scale equipment
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Extractor

Essential oil, floral water, actives, pigments, flavors, ...

EXTRACTOR line is particularly suitable for Perfumery, Cosmetic, Flavour, Medicine, Pharmacy, the Nutraceutical and green chemistry industries.

   
  • REACH (ecoextraction, solvent limit)
  • BIO products (floral water)
  • Industrial ecoextraction process
  • High extraction yelds
  • High efficiency fast processes
   

The EXTRACTOR devices offer multiple features, batch or continuous, designed specifically to meet the needs of professionals in plant extraction. These are technology concentrates requiring 2 years of development. They are very easy to use, very easy to clean and allow many highly innovative extraction processes :

 
  •  Ecoextraction
  • Mixed microwave and ultrasound designed in partnership with REUS
  • Cold microwave extraction
  • Recirculation in thine layer
  • Fresh solvent recycling
  • Module for recycling plant extract residues into fuel pellets

References
 

Extractor 200

The EXTRACTOR 200, developed by IDCO in partnership with REUS, is an innovative and hightech technology specially designed for plant extraction.
A full set of features gives it unequaled performances and homogeneous treatment (adjustable stirring)

This high-performance laboratory facility has a wide range of extraction possibilities, which allows the optimization of theprocess, settings, yield and extraction speed.

 

 
 

0,3 to 5L - 2kW microwave - 200W ultrasound
about 50/55k€ (depending on the options) 

The EXTRACTOR 200 allows for, in partnership with


  • ecoextractions (solventless),
  • mixed microwave and/or ultrasound extraction in liquid medium (oil…),
  • solvent recirculation in thin layer (IDCO process allowing the use of any type of solvent in high concentration) - option
  • fresh solvent recycling - option
  • cold extraction in liquid medium (double skin tank)
  • vacuum (150mb) or controlled atmosphere (nitrogen) extraction to avoid oxidation reactions
  • temperature monitoring using infrared pyrometer and PT100 sensor
  • PID controler to regulate the power according temperature target
  • taking samples continuously -option
 
 
 

CE standard

Lenght = 950mm
height
 = 1200mm
width
= 800mm
Mass : 130kg
Three
-phase 380V (network power 4kW)

 

Microwaves :

2kW/2450MHz with switch power supply.

Adjustable power of 300W to 1950W
Air cooling

Ultrasounds :

25kHz/200W générator - without contact with the product

Vacuum : 150mb

 

Extractor 200 Options

Condensor head : stainless steel with cohobage device, set of flexible tubes, nut, blue seal DIN, 25mL burette and adjustement elbow stainless DIN M/F

 Price : 1.260€HT Ref: TC25M

Vacuum pump: Power 80 W / 230 V - 30 l/mn; Vacuum : -0.075 MPa; Noise 50 dB
Sizes 110x270x180 mm. Weight 2.5 Kg

    Price : 451€HT Ref: RVP30

SOLVENT RECIRCULATION IN THIN LAYER KIT (complete set ready for operation)

 
Water Cooling unit : Range +5°C +35°C ±0.3 °C ; PID Control;
Power 1000 W / 230V; tank 1.7 L; Pump 6 l/mn 10 psi 135 W
Sizes 560x360x590 mm; Weight 55 Kg
 

Giaphragm pum : Flowrate 0.2 to 3 L/min; solvent resistant; self-priming pump up to 3 meters head; analog control / pulses; IP65 protection, cleaning by alcohol circulation, maintenance free

Cooling coil 316L

Sampling 3-way valve / Clamp fitting

 
Price : 4.580€HT Ref: KIT RS

 

E200 Video

Extractor 600 to 1300


50 to 500L
6 to 100kW microwave
200W to 2kW ultrasound
100k€HT to 500k€HT

Units :
  • Water-cooled magnetron
  • Tuner
  • Reflected power measurement
  • Ultrasonic transducer under the tank (without contact with the product)
  • Temperature monitoring by infrared pyrometer
  • The stirring optimisation is performed by tilting the tank and adjusting the rotational speed of the bowl


Depending on application, EXTRACTOR facilities are equipped with :
  • Unique microwave stirring ecoextraction technology (homogeneous treatment)
  • Unique mixed microwave and ultrasound technology (liquid medium)
  • Unique solvent recirculation in thin layer process (allows the use of any type of solvent in high concentration)
  • Unique fresh solvent recycling process (soxhlet)
  • Cold extraction in liquid medium (double skin tank)
  • Vacuum (150mb) or controlled atmospher (nitrogen) extraction to avoid oxidation reactions
  • Taking samples continously

 Options :
  • skid design

  • Peripheral equipment (mixer, dryer, modeler, condenser,…)

  • Pelletizing module comprising an hot air generator and a pelletizer

  • Automation (power management by temperature and optimization of extraction efficiency)

  • Supervision (recipes, remote control..)



Testimony
Mme Anne ROSSIGNOL-CASTERA . General Manager OLEOS / HALLSTAR
"The E600 works very well and allows us to save time on our production. We are more profitable..."

Correspondences

Correspondences : sizes (tank diameter mm) / volume (liters)

CAPACITY

Angle (tank tilt)

Liters

20°

30°

40°

E200

6

5

4

3

E400

44

36

30

24

E600

110

98

66

47

E800

265

200

150

105

E1000

577

438

354

254

E1300

1340

1039

855

630

E2000

4950

3850

3180

2360

 


Correspondences :  sizes (tank diameter mm) / power MW et US (kW)

 

MICROWAVE

ULTRASOUND

25kHz

 

Power

kW

Frequency

MHz

Power

kW

Frequency

MHz

Power

W

E200

2

2450

   

200

E400

6

2450

   

1000

E600

6

2450

   

1400

E800

 12  2450

 

 

1600

E1000

   

30

915

1800

E1300

   

75

915

2300

E2000

   

150

915

3200

 


 



Extractor EC : continuous ecoextraction















ECS : 1 to 150 T/h - 6 to 800kW MW- 200W to 6kW US


ECT : 1 to 150 T/h - 6 to 800kW MW

Units :
  • Water or Air-cooled magnetron
  • Temperature monitoring by infrared pyrometer or PT100
  • Stirring optimisation by adjusting the rotational speed of the coil
  • Outlet liquid extracts
  • Output vaporous extracts
  • Taking samples continously
  • recirculation in thin layer

Depending on application, EXTRACTOR EC facilities are equipped with :

  • Unique microwave stirring ecoextraction technology (homogeneous treatment)
  • Unique mixed microwave and ultrasound technology (liquid medium) (ECS)
  • Unique solvent recirculation in thin layer process (allows the use of any type of solvent in high concentration)
  • Counter-current solvent flow
  • Cold extraction in liquid medium (double skin tank) (ECS)
  • Vacuum (150mb) or controlled atmospher (nitrogen) extraction to avoid oxidation reactions (ECS)


Options :
  • skid design
  • Peripheral equipment (mixer, dryer, modeler, condenser,…)
  • Pelletizing module comprising an hot air generator and a pelletizer
  • Automation (power management by temperature and optimization of extraction efficiency)
  • Supervision (recipes, remote control..)